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An investigation of surface roughness in micro-end-milling ... This paper presents an experimental study of the effects of cutting parameters of micro-end-milling process on the machined surface roughness, in order to find the optimal operation conditions for improved surface finish.

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Surface finish can then be described by using the roughness average (Ra) parameter. The Ra value is defined as the average value of the departures from its centerline through a prescribed sampling length.

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Conventional milling with a face mill causes the chip to start out thin, which sometimes leads to rubbing at the outset of chip formation that is bad for surface finish and can lead to BUE. The best finishes start the chip out fat and then thin it out before the chip releases.